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Сущность диффузионной сварки.

Тезисы:Как видно из названия, в основе данного вида сварки лежит процесс диффузии различных металлов. Свариваемые между собой детали при диффузионной сварке помещаются в специальную камеру, после чего она заполняется восстановительным или инертным газом.

Как видно из названия, в основе данного вида сварки лежит процесс диффузии различных металлов. Свариваемые между собой детали при диффузионной сварке помещаются в специальную камеру, после чего она заполняется восстановительным или инертным газом. Кроме того, детали могут помещаться в вакуумируемую камеру, где поддерживается постоянный вакуум определённого порядка.

Когда детали в камере нагреваются до заданной температуры, они сдавливаются посредством удельного давления. Что касается вакуума, то он поддерживается за счёт непрерывной работы особых насосов. Подобные насосы откачивают газы, которые поступают в камеру сквозь неплотности системы. К слову, газы могут попадать в камеру и через адсорбированные поверхности аппаратуры.

Когда дело касается диффузионной сварки, большое значение имеет температура нагрева металла. Так, сталь в этом случае обычно нагревается до восьмисот градусов. В результате осуществляется чистка поверхности металла, а также удаляются разнообразные загрязнения и адсорбированные газы. Одновременно с этим в металле растворяются вредные окислы.

Если соединение деталей выполняется с помощью диффузионной сварки, то непосредственно перед свариванием они должны быть хорошо обработаны механически. Это нужно для того, чтобы обеспечить соприкосновение деталей по всей поверхности сварки. Непрерывно же действующее давление впоследствии сомнёт все неровности и выступы горячего металла.

Как правило, процесс чистки, последующей пригонки деталей и непосредственно диффузии занимает достаточно много времени. При этом нагрев деталей при диффузионной сварке обычно осуществляется электрическим путём. Иногда применяется и излучение нагревателей, индукционный нагрев или теплопередача от нагревателей посредством теплопроводности.

В процессе диффузионной сварки нужно тщательно следить за тем, чтобы температура не превышала установленных значений, иначе она может ускорить диффузию. Если же говорить в целом, то диффузионная сварка характеризуется неплохой универсальностью в плане соединяемых между собой металлов. В связи с этим она нашла широкое применение в разнообразных областях промышленности.

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